Mitsubishi Pajero 2000-2010 Petrol Diesel repair manual 1983-1996
Mitsubishi Pajero repair manual - Covers NM, NP, NS, NT, Montero, Shogun 2000 - 2010, LWB and SWB Vehicles with 12 Valve, 24 Valve, SOHC and DOHC Engines. 2000-2010
NEW Softcover 528 pages
Brand New Genuine MAX ELLERY book covering the Mitsubishi Pajero NM, NP, NS, NT, Montero, Shogun 2000 - 2010, LWB and SWB Vehicles with 12 Valve, 24 Valve, SOHC and DOHC Engines. (Softcover 528 pages).
3.0 L V6 petrol (6G72)
3.5 L V6 petrol (6G74 MPI)
3.5 L V6 petrol (6G74 GDI)
3.8 L V6 petrol (6G75)
2.8 L 4 cylinder turbodiesel (4M40)
2.8 L 4 cylinder turbodiesel with intercooler (4M40)
3.2 L 4 cylinder turbodiesel (4M41)
5-speed manual (V5M31 and V5MT1) and 4- and 5-speed automatic (V5A51 and V5A5A)
Max Ellery's Vehicle Repair Manuals is compiled in consultation with the manufacturer's original technical instructions, these manuals feature wiring diagrams, detailed descriptions and procedures for all maintenance and vehicle repair work, including tune-up, body work, interior sections, engines transmissions, suspensions and more.
Table of contents:
Engine Tune-Up and maintenance
V6 Engine Maintenance and Rebuild: 3.0 Litre, 3.5 Litre & 3.8 Litre SOHC M.P.I.
V6 Engine Maintenance and Rebuild 3.5 Litre DOHC GDI
2.8 litre Diesel SOHC (4M40) Engine Maintenance and Rebuild
3.2 litre - Including Common Rail - DOHC (4M41) Diesel Engine Maintenance and Rebuild
Petrol - Ignition, Fuel and Emission Systems
Diesel - Glow, Fuel and Emission Systems
Manual Transaxle V5M31 (Major Repairs & Rebuild)
Manual Transaxle V5MT1 (Major Repairs & Rebuild)
Automatic Transaxle V5A51 - V5A5A (Minor Repairs & Major Repairs)
Front Suspension, Axle and Drive Shafts
Rear Suspension, Axle and Drive Shafts
Fuel Tank and EFI Fuel Pump
Heating, Air Conditioning and Automatic Climate Control
About the Mitsubishi Pajero
The Mitsubishi Pajero is a 4 wheel drive manufactured by Mitsubishi Motors. It was named after Leopardus pajeros, the Pampas Cat which inhabits the Patagonia plateau region in southern Argentina. unfortuately because pajero is a slang term for "wanker" in the Spanish language, alternative names have been adopted for certain overseas markets. It is known as the Mitsubishi Montero in Spain, India, and the Americas (except Brazil), and as Mitsubishi Shogun in the United Kingdom. The first Pajero prototype was unveiled at the Tokyo Motor Show in November 1973. The Pajero II prototype followed in 1978, five years later. Mitsubishi’s aim was to create more of a recreational vehicle, not just an SUV. In January 1983, the first Pajero made its debut at the Paris Dakar Rally, taking first place in 1985 at only the third attempt. the Pajero is the most successful vehicle in the Dakar Rally.
Second generation (1992–1999)
Mitsubishi sold over three hundred thousand Pajeros in 1989 and 1990. However, the time for a redesign was long due and 1992 saw the first Generation II Pajero. Just about everything was now new and further enhanced. A new, larger body was available in four different versions; Metal Top, Canvas Top Convertible, Semi High Roof Wagon and High Roof Wagon (long wheel base). The short wheel base models were stretched by 70 millimeters (2.8 inches) and the long wheel base models by 30 millimeters (1.2 inches). The available engines included a 3.0 liter 12-valve SOHC with ECI-Multi electronic fuel injection and a 2.5 liter turbocharged diesel engine with an intercooler. The second generation also saw the introduction of Super Select 4WD (SS4) and multimode ABS, which were firsts on Japanese four wheel drives. SS4 was ground-breaking in the sense that it combined the advantages of part time and fulltime four wheel drive with four available options: 2H (high range rear wheel drive), 4H (high range fulltime four wheel drive), 4HLc (high range four wheel drive with locked center differential and 4LLc (low range four wheel drive with locked center differential). Another advantage of this second generation system is that it gave the driver the ability to switch between two wheel drive and fulltime four wheel drive at speeds up to 100 km/h (62 mph), whereas the first generation Pajero had to be stationary to switch from rear wheel drive to four wheel drive (but not from four wheel drive back to rear wheel drive). Multimode ABS, on the other hand, was equally innovative. This meant ABS would be fully functional in all modes of SS4, as braking with a locked center differential requires completely different braking parameters. In July 1993, two new power plants were introduced; a 3.5 liter 24-valve DOHC with ECI-Multi and a 2.8 liter turbocharged diesel with an intercooler. A new, larger transmission and transfer case was also part of the upgrade. The Pajero Evolution was introduced in October 1997, which was developed in response to new entry requirements for the Paris – Dakar Rally’s T3 Class. The Pajero Evolution came standard with a 3.5 liter 24-valve DOHC V6 with Mitsubishi Innovative Valve Timing and Electronic Lift Control (MIVEC). A new, dual plenum variable intake helped increase power and a new suspension made the ride even smoother. In 1998, vehicles destined for General Export received a facelift. Wider fenders, new headlights, grille, bumper, fog lights and sidesteps were all part of the redesign. The wide fenders are often called "blister flare fenders". Driver and front passenger SRS airbags were made standard on models equipped with the 3.5 liter DOHC V6 engine, whilst still remaining optional on GLS models with the 3.0 liter SOHC V6. An upgraded interior wood trim was made available on 3.0 liter GLS and 3.5 liter models. A leather-wrapped or leather and wood trim steering wheel was also made available, alongside an upgraded suspension and steering system. The 3.0 liter 12-valve SOHC engine was now available with a 24-valve configuration. Models without wide fenders remained as base models (GLX), available with a 2.4 liter 16-valve DOHC engine, producing 147 hp (110 kW). The 3.0 liter 12-valve engine was optional on these GLX models, and remained the base engine on the GLS. The second generation was introduced on January 22, 1991 and manufactured until 1999. It retained the two body styles, but design was rounder and more city-friendly than the previous bulky model. The 3.0 L V6 gasoline engine was retained, now available with a 24-valve head, capable of 136 kW (177 hp/185 PS), while the 2.5 turbodiesel's power was slightly increased to 73 kW (98 hp/99 PS). In 1993, the Pajero was slightly restyled, and larger engines were introduced, a 3.5 L V6 with 153 kW (215 hp/208 PS) and a 2.8 L SOHC turbodiesel rated at 92 kW (123 hp/125 PS). These versions introduced Mitsubishi's Super Select four wheel drive system, with an electronic transfer shift that could split power between both axles without the need to stop the car. It worked at speeds up to 100 km/h (62 mph).
Designed in house the third generation Pajero hit the Japanese Domestic Market in 1999, whilst it was made available to other markets in late 2000 as a 2001 model. The Philippines and other developing nations received this third generation Pajero in 2003. The vehicle was completely redesigned, inside and out and had a lower, wider stance. A lower center of gravity meant the Pajero had better on-road handling manners and the newer body had over three hundred percent more torsional rigidity. The biggest change to bring this about was that the Pajero utilized a unibody construction, as opposed to the previous body-on-frame (box-ladder). This also permitted a longer suspension stroke. The fuel tank was also relocated to between the axles for better safety. The third generation Pajero moved one size up from mid-size to full-size SUV. The SS4 system was also further refined, as bevel gears were replaced with planetary ones. This meant the front-to-rear torque setting ranged from 33 to 67, with the ability to adjust to 50/50 depending on surface conditions. The system was also made fully electronic, which meant the vehicle didn’t have to be in gear to switch between drive modes. After all the upgrades, the system was renamed to Super Select 4WD II (SS4-II).
Alongside rack and pinion steering (as opposed to the recirculating ball system on previous generations), the Pajero also offered a choice of three transmissions; a five speed manual, a four speed INVECS-II automatic and a five speed INVECS-II tiptronic. An all-new 3.8 Liter SOHC 24-valve V6 powerplant was also introduced on this generation. This engine utilized an Electronic Throttle Valve (ETV), to deliver a refined cruising power with power to spare for offroad ventures.
The third generation was introduced on August 2, 1999 and was scheduled to be replaced by the Autumn of 2006, having been restyled in 2003. This was the most luxurious of the three generations, moving to a more upscale segment to compete against the Land Rover Discovery, but more importantly, to counter its home rival Toyota Land Cruiser's growth. The 3.0 L engine's power was decreased to 130 kW (175 hp/177 PS), and the 3.5 L engine was given gasoline direct injection, increasing power to 162 kW (217 hp/220 PS) in the Japanese market (export versions kept the standard EFI engine, now with 149 kW (200 hp/203 PS). The 2.8 L Diesel was retained only for developing markets, and was replaced by a new 16-valve direct injection engine, with 3.2 L and 120 kW (161 hp/163 PS). In the North American market, the 3.5 L engine was replaced for 2003 by a more powerful 3.8 L unit, with 160 kW (215 hp/218 PS). This engine was later made available to a few export markets such as South America and Australia, whilst it replaced the GDI V6 in the Japanese lineup in 2005. The short wheelbase model is not available in North America, where the Montero is the only SUV in Mitsubishi's lineup with standard four-wheel drive. Faced with falling sales, the Montero was pulled from the US market after the 2006 model year.
Mitsubishi Pajero repair manual - Mitsubishi Pajero repair manual - Covers NM, NP, NS, NT, Montero, Shogun 2000 - 2010, LWB and SWB Vehicles with 12 Valve, 24 Valve, SOHC and DOHC Engines. 2000-2010 2001 2002 2003 2004 2005 2006 2007 2008 2009
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